| 1. Clear a back part of the shatunny loose leaf and a place of its installation in rods and covers of rods. |
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2. Grease pistons and piston rings and place locks of piston rings according to requirements. |
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3. Installation of pistons is necessary for beginning with the first cylinder. Compress piston rings on the porshnespetsialny adaptation for compression of piston rings. |
| Petrol engines |
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4. Insert the piston with the adaptation compressing rings, into the top part of the first cylinder. Thus the arrow on a head of the piston should be directed towards a gear belt. |
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5. Using wooden whetstone or the hammer handle, press on the piston and press it into the cylinder. |
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6. Check combination of the bottom head of a rod with a neck of a cranked shaft. If necessary tighten the piston a rod and establish the bottom head of a rod with the loose leaf on a neck of a cranked shaft. The ledge on the basis of a cover of the bearing of a rod should be directed towards a flywheel. |
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| 7. Screw up bolts of fastening of a cover of a rod the demanded moment (at the left – a tightening of bolts of fastening of covers of bearings of the bottom head of a rod the demanded moment, on the right – a tightening of bolts of fastening of the bottom cover of a rod, dovorachivy on a certain corner). |
| 8. On engines of 1,8 l and 2,0 establish the main cover of bearings and in diagonal sequence from the center to edge tighten fastening bolts. |
| 9. On all engines establish a pipe of a maslopriyemnik, the oil pallet and a head of the block of cylinders. |
| Diesel engines of 1,7 l |
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10. Take from the rod basis bolts and establish new bolts in a rod. |
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11. Insert the piston with an opravka compressing piston rings, into the top part of the first cylinder. Thus the adjusting label on a head of the piston should be directed to a gear belt. |
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12. Using wooden whetstone or the hammer handle, press on the piston and press it into the cylinder. |
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13. Check combination of the bottom head of a rod with a neck of a cranked shaft and, if necessary, tighten the piston a rod and establish the bottom head of a rod with the loose leaf on a neck of a cranked shaft. |
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14. Establish a cover of the bottom head of a rod and put the clamps a demanded moment / dovorachivaniye on a certain corner. |
| 15. Similarly establish other three pistons with rods. |
| 16. Turn a cranked shaft and check that it rotates freely and without jammings. Establish a partition in the lower part of the block of cylinders and fix bolts, having tightened them the demanded moment. |
| 17. Establish a pipe of a maslopriyemnik, the oil pallet and a head of the block of cylinders. |
| Diesel engine of 2,0 l |
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18. Insert the piston with an opravka compressing rings in the top part of the first cylinder. Thus the arrow on a head of the piston should be directed to a chain of a drive of the mechanism of a gazoraspredeleniye. Using wooden whetstone or the hammer handle, press on the piston and press it into the cylinder. |
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19. Check combination of the bottom head of a rod with a neck of a cranked shaft and, if necessary, tighten the piston a rod and establish the bottom head of a rod with the loose leaf on a neck of a cranked shaft. Establish a cover of the bottom head of a rod with the loose leaf. Thus the ledge on a cover of a rod should be directed to a flywheel. |
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| 20. In some stages tighten bolts of fastening the demanded moment (at the left – a tightening of bolts of fastening of a cover of the bottom head of a rod a dinamometrichesky key, on the right – a tightening of bolts of fastening of a cover of the bottom head of a rod with their dovorachivaniye on a certain corner). |
| 21. Similarly establish other three piston and a rod. |
| 22. Turn a cranked shaft and check that it rotates easily and without jammings. |
| 23. Establish a pipe of a maslopriyemnik, the oil pallet and a head of the block of cylinders. |
